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Heating Cooling Mixer
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Heating Cooling Mixer - PVC Compounding Mixer
Vertical Heat ing Cooling Mixer

Heating Cooling Mixer, PVC Compounding Mixer,
PVC compounding Plant, Blender
INTRODUCTION :
Heating Cooling mixer is suitable for rigid PVC Dry Blends. It is a combination of High Speed Mixer Cooler Mixer .The mixing done in the high Speed Mixer and transferred to Cooling Mixer for quick cooling. The set consists of mixing vessel, cooling vessel special designed mixing blades, electric motors and control panel.
SPECIFICATIONS :
HIGH SPEED MIXER : Fabricated cylindrical mixing vessel made of stainless and jacketed by mild steel sheet. The jacket construction permits to control the frictional heat by circulation of cold water. If a shorter mixing is required, then circulates hot oil through jacket. The top cover is made of mild stainless steel with impregnated gasket fixer on container to prevent leakage during mixing operation. The complete mixing vessel and motor is mounted on sturdy fabricated steel of standard sections.

BEARING HOUSING : Main drive shaft is mounted on anti bearing on frame below mixing vessel. Mechanical rotary seals are provided to prevent the resin leakage during mixing operation. Water circulation is provided with spiral jacket to maintain bearing temperature and high temperature 500’C grease is being used to bearing and housing for long life as well as minimum frictional heat and maintenance.

COLD BLENDER : Cooling mixer is suitable for fastest cooling of directly transferred Rigid PVC Blends from High Speed Mixer. The special designed cooling blade. Internal cooling ring and outer jacket spiral cooling systems are result of fastest cooling.

COOLING VESSEL: Cylinderical shape cooling vessel made of stainless and jacked by mild sheet. Outer jacket is reinforced with spiral strip to circulate water all around the SS vessel for maximum heat transferred as well as it gives strength to SS vessel and bottom part of vessel is also reinforced to avoid bulging and give proper circulation to the water. A cooling ring provided at the center portion of vessel for faster and efficient cooling of compound. The top cover is made of stainless steel having swing type openable arrangement. The complete cooling vessel is mounted on the fabricated steel frame of standard sections.

BLADES : Made of stainless steel and special designed to give proper movement to the compound for shorter cooling cycle.

DISCHARGE : Pneumatic cylinder is provided to discharge spoul of cooling mixer compound can directly filled in the bags or can be connected direct with extrusion line.

DRIVE : 3 Phase, 1440 rpm standard make electric motor fitted with suitable reduction gear box of standard make through “V” belts as per table

Control Panel : It includes voltmeter, Ammeter, temprature indicators starter for control of electric motors. Buzzer is also provided to indicate the mixing time. This control panel is air tight to prevent any type of dust entrance in the panel.

Utility
Electric supply 415 volts, 3 phase, 50 cycles A.C.
Compressed Air : 5 cfm and working pressure at 70 psi
Water pressure : 2-3 kgf/cm2

TECHNICAL SPECIFICATION
  HEATING MIXER VESSEL CAPACITY COOLING MIXER VESSEL CAPACITY
MODEL
NO.
MIXER
BLADE
WINGS
VOLUME
Lts.
PVC
COMPOUND
Kgs.
ACTUAL
COMPOUND
MIXING
Driver
Motor
(HP)
VOLUME
Lts.
PVC
COMPOUND
Kgs.
ACTUAL
COMPOUND
MIXING
Driver
Motor
(HP)
Turbo 40 6+1 100 50 40 20 235 117.5 94.26 5
Turbo 65 6+1 160 80 65 25 380 190 152.00 5
Turbo 80 6+1 220 110 80 40 450 226 180.00 7.5
Turbo 125 6+1 300 150 125 60 700 307 246.00 7.5
Turbo 160 6+1 400 200 160 75 1200 500 400.00 10
Turbo 225 6+1 600 300 225 120 1600 700 560.00 15
Turbo 325 6+1 800 400 325 170 2200 1050 840.00 20
Turbo425 6+1 950 475 425 200 2700 1300 1040.00 25
Turbo 550 6+1 1100 660 550 270 3100 1500 1200.00 25
RECOMMENDED COMPOSITION
S.NO. MODEL NO RESIN. CHEMICAL + CALCIUM. TOTAL
1. TURBO 40 25.00 Kgs. 02.00 to 15.00 Kgs 40 Kgs
2. TURBO 65 37.50 Kgs. 03.00 to 27.50 Kgs 65 Kgs
3. TURBO 80 50.00 Kgs. 05.00 to 30.00 Kgs 80 Kgs
4. TURBO 125 75.00 Kgs. 10.00 to 50.00 Kgs 125 Kgs
5. TURBO 160 100.00 Kgs. 10.00 to 60.00 Kgs 160 Kgs
6. TURBO 225 150.00 Kgs. 10.00 to 75.00 Kgs 225 Kgs
7. TURBO 325 200.00 Kgs. 15.00 to 125.00 Kgs 325 Kgs
8. TURBO 425 250.00 Kgs 30.00 to 175.00 Kgs 425 Kgs
9. TURBO 550 400.00 Kgs. 30.00 to 150.00 Kgs 550 Kgs
For betterment above specification can be changed without prior notice.
  Heating Cooling Mixer (Turbo)