plastic processing machinery manufacturers from India - Heating Cooling Mixer by Systems India
 
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Heating Cooling Mixer - TURBO - plastic processing machinery India
Heating Cooling Mixer, PVC Compounding Mixer, PVC compounding Plant, Blender
Heating Cooling Mixer by Systems India - plastic processing machinery manufacturers from India
 
CHARACTERISTICS
Systems (India) ) Heating Cooling Mixer is suitable for rigid PVC Dry Blends. It is a combination of High Speed Mixer and Cooler Mixer. The mixing is done in the High Speed Mixer and then transferred to Cooling Mixer for quick cooling. The set consists of Mixing Vessel, Cooling Vessel, Special designed Mixing Blades, Electric motors and Control Panel.
 

HIGH SPEED MIXER

Fabricated cylindrical Mixing Vessel made of stainless steel and jacketed by mild steel. The jacket construction permits to control the frictional heat by circulation of cold water. If a shorter mixing is required then circulate hot oil through jacket. The top cover is made of mild stainless steel with impregnated gasket fixed on container to prevent leakage during mixing operation.

The complete mixing vessel and motor is mounted on sturdy fabricated steel of standard sections.
 
BEARING HOUSING
Main drive shaft is mounted on antifriction bearing on frame below the mixing vessel. Mechanical rotary seals are provides to prevent the resin leakage during mixing operation. Water circulation is provided with spiral jacket to maintain bearing temperature and high temperature 500 deg. C grease is being used to bearing and housing for long life as well as minimum frictional heat and maintenance.
 
BLADES
The mixing blades are made of special alloy steel which ensure three times extra life than the normal SS blades. The special designs, shape and the angle of the blade provides accurate vortex formation for quick and homogeneous mixing in 6 minutes time to achieve 120 deg. C temperature.
 
DRIVES
Single speed, 3 phase, 1440 rpm standard electric motor drives the main shaft. Transmission is by "V" belts.

Dual speed motor can also be provided as per the requirement.
 
DISCHARGE
A pneumatic cylinder is provided to operate discharge spoul of the high speed mixer and the mixing compound can be direct transferred to the cooling mixer for cooling.
 

COLD BLENDER

Cooling mixer is suitable for fastest cooling of directly transferred Rigid PVC Blends from High Speed Mixer. The special designed cooling blade, internal cooling ring, the outer jacket spiral cooling systems are resulted of fastest cooling.
 

COOLING VESSEL

Cylindrical shape Cooling Vessel made of stainless steel and jacket by mild steel sheet. Outer cooling jacket is reinforced with spiral strip to circulate water all around the SS vessel for maximum heat transfer as well as it gives strength to SS vessel and bottom part of the vessel is also reinforced to avoid bulging and give proper ciculation to the water. A cooling ring provided at the center portion of vessel for faster and efficient cooling of compound. The top cover is made of stainless steel having swing type openable arrangement. The complete cooling vessel is mounted on the fabricated steel frame of standard sections.
 
BLADES
Made of stainless steel and special designed to give proper movement to the compound for shorter cooling cycle.
 
DISCHARGE
Pneumatic cylinder is provided to discharge spoul of cooling mixer Compound can directly filled in bags or can be connected direct with extrusion line.
 
DRIVE
3 phase, 1440 rpm, standard make electric motor fitted with suitable reduction gear box of standard make through "V" belts.
 
CONTROL PANEL
It includes voltmeter, ammeter, temperature indicators and starter for control of electric motors. Buzzer is also provided to indicate the mixing time. This control panel is split type to prevent any type of dust entrance in the panel.
 
UTILITY

Electric supply 415 volts, 3 phase, 50 cycles, AC.

Compressed air 5 cfm and working pressure at 70 psi.

Water pressure:2-3-kgf/cm²

 
TECHNICAL SPECIFICATION
MODEL NO:
Turbo 45
Turbo 65
Turo 80
Turbo 125
Turo 160
Turbo 225
HEATING MIXER CAPACITY
NO. OF WINGS
7
7
7
7
7
7
VOLUME Lts.
125
160
220
300
450
650
PVC COMPOUND Kgs.
62.5
80
110
150
227
319
ACTUAL COMPOUND MIXING
45
65
80
125
160
225
DRIVERR MOTOR
20 HP
30 HP
40 HP
60 HP
75 HP
100 HP
COOLING BLENDER CAPACITY
VOLUME Lts.
235
380
450
615
1000
1400
PVC COMPOUND Kgs.
117.8
190
226
307
500
700
ACTUAL COMPOUND BLENDING
94.26
152.00
180.97
246.30
400.00
560.00
DRIVE MOTOR
5
7.5
7.5
10
15
20
 
   
RECOMMEND COMPOSITION
MODEL NO:
TURBO 45
TURBO 65
TURBO 80
TURBO 125
TURBO 160
TURBO 225
RESIN
25.00 Kgs.
37.50 Kgs.
50.00 Kgs.
75.00 Kgs.
100.00 Kgs.
150.00 Kgs.
CHEMICALS + CALCIUM
20.00 Kgs.
27.50 Kgs.
30.00 Kgs.
50.00 Kgs.
60.00 Kgs.
105.00 Kgs.
TOTAL
45 Kgs.
65 Kgs.
80 Kgs.
125 Kgs.
160 Kgs.
225 Kgs.
 
 


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