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Heating
Cooling Mixer, PVC Compounding Mixer, PVC compounding Plant, Blender
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| CHARACTERISTICS |
Systems (India) ) Heating Cooling Mixer is suitable for rigid PVC Dry Blends. It is a combination of High Speed Mixer and Cooler Mixer. The mixing is done in the High Speed Mixer and then transferred to Cooling Mixer for quick cooling. The set consists of Mixing Vessel, Cooling Vessel, Special designed Mixing Blades, Electric motors and Control Panel. |
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HIGH SPEED MIXER |
Fabricated cylindrical Mixing Vessel made of stainless steel and jacketed by mild steel. The jacket construction permits to control the frictional heat by circulation of cold water. If a shorter mixing is required then circulate hot oil through jacket. The top cover is made of mild stainless steel with impregnated gasket fixed on container to prevent leakage during mixing operation.
The complete mixing vessel and motor is mounted on sturdy fabricated steel of standard sections. |
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| BEARING
HOUSING |
Main drive shaft is mounted on antifriction bearing on frame below the mixing vessel. Mechanical rotary seals are provides to prevent the resin leakage during mixing operation. Water circulation is provided with spiral jacket to maintain bearing temperature and high temperature 500 deg. C grease is being used to bearing and housing for long life as well as minimum frictional heat and maintenance. |
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| BLADES |
The mixing blades are made of special alloy steel which ensure three times extra life than the normal SS blades. The special designs, shape and the angle of the blade provides accurate vortex formation for quick and homogeneous mixing in 6 minutes time to achieve 120 deg. C temperature. |
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| DRIVES |
Single speed, 3 phase, 1440 rpm standard electric motor drives the main shaft. Transmission is by "V" belts.
Dual speed motor can also be provided as per the requirement. |
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| DISCHARGE |
A pneumatic cylinder is provided to operate discharge spoul of the high speed mixer and the mixing compound can be direct transferred to the cooling mixer for cooling. |
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COLD BLENDER
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Cooling mixer is suitable for fastest cooling of directly transferred Rigid PVC Blends from High Speed Mixer. The special designed cooling blade, internal cooling ring, the outer jacket spiral cooling systems are resulted of fastest cooling. |
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COOLING VESSEL
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Cylindrical shape Cooling Vessel made of stainless steel and jacket by mild steel sheet. Outer cooling jacket is reinforced with spiral strip to circulate water all around the SS vessel for maximum heat transfer as well as it gives strength to SS vessel and bottom part of the vessel is also reinforced to avoid bulging and give proper ciculation to the water. A cooling ring provided at the center portion of vessel for faster and efficient cooling of compound. The top cover is made of stainless steel having swing type openable arrangement. The complete cooling vessel is mounted on the fabricated steel frame of standard sections. |
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| BLADES |
Made of stainless steel and special designed to give proper movement to the compound for shorter cooling cycle. |
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| DISCHARGE |
Pneumatic cylinder is provided to discharge spoul of cooling mixer Compound can directly filled in bags or can be connected direct with extrusion line. |
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| DRIVE |
3 phase, 1440 rpm, standard make electric motor fitted with suitable reduction gear box of standard make through "V" belts. |
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| CONTROL PANEL |
It includes voltmeter, ammeter, temperature indicators and starter for control of electric motors. Buzzer is also provided to indicate the mixing time. This control panel is split type to prevent any type of dust entrance in the panel. |
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| UTILITY |
Electric supply 415 volts, 3 phase, 50 cycles, AC.
Compressed air 5 cfm and working pressure at 70 psi.
Water pressure:2-3-kgf/cm² |
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| TECHNICAL SPECIFICATION |
MODEL NO: |
Turbo 45 |
Turbo 65 |
Turo 80 |
Turbo 125 |
Turo 160 |
Turbo 225 |
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HEATING MIXER CAPACITY |
NO. OF WINGS |
7 |
7 |
7 |
7 |
7 |
7 |
VOLUME Lts. |
125 |
160 |
220 |
300 |
450 |
650 |
PVC COMPOUND Kgs. |
62.5 |
80 |
110 |
150 |
227 |
319 |
ACTUAL COMPOUND MIXING |
45 |
65 |
80 |
125 |
160 |
225 |
DRIVERR MOTOR |
20 HP |
30 HP |
40 HP |
60 HP |
75 HP |
100 HP |
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COOLING BLENDER CAPACITY |
VOLUME Lts. |
235 |
380 |
450 |
615 |
1000 |
1400 |
PVC COMPOUND Kgs. |
117.8 |
190 |
226 |
307 |
500 |
700 |
ACTUAL COMPOUND BLENDING |
94.26 |
152.00 |
180.97 |
246.30 |
400.00 |
560.00 |
DRIVE MOTOR |
5 |
7.5 |
7.5 |
10 |
15 |
20 |
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| RECOMMEND COMPOSITION |
MODEL NO: |
TURBO 45 |
TURBO 65 |
TURBO 80 |
TURBO 125 |
TURBO 160 |
TURBO 225 |
RESIN |
25.00 Kgs. |
37.50 Kgs. |
50.00 Kgs. |
75.00 Kgs. |
100.00 Kgs. |
150.00 Kgs. |
CHEMICALS + CALCIUM
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20.00 Kgs. |
27.50 Kgs. |
30.00 Kgs. |
50.00 Kgs. |
60.00 Kgs. |
105.00 Kgs. |
TOTAL
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45 Kgs. |
65 Kgs. |
80 Kgs. |
125 Kgs. |
160 Kgs. |
225 Kgs. |
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| Belling
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Slotting Machine
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Hot Embossing Machine |
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Heating Cooling Mixer
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Threading Unit |
Hopper Loader |
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